Overcoming Cooling Water Challenges in Plastics Manufacturing

How To Have an Effective Water Treatment Program

Overcoming Cooling Water Challenges in Plastics Manufacturing

Plastics manufacturing is a cooling water intensive process with production efficiency and product quality directly tied to effective water treatment. Increased cycle time, high defect rates, unscheduled downtime, mold damage, and high maintenance costs can all result from water system problems including corrosion, deposits, and biofouling.  

Dip Slides vs. Lab Testing

The Key Differences and Similarities

Dip Slides vs. Lab Testing

Monitoring bacteria levels in cooling water systems is vital to the operating life, efficiency, and functionality of a well-run system.  Unmonitored microbiological activity can lead to deposits, corrosion, blockages, downtime, increased energy usage, and possibly even disease.  There are many variables in field versus laboratory bacteria testing that need to be considered in order to take the proper course of action when required.  While differences are expected between these two testing methods, both offer various advantages.  Ultimately, trends over time and after specific events offer the most clarity.

Whether testing in a lab or in the field, results from microbiological water analysis must be dependable and accurate to maintain proper system control. A highly trained Chem-Aqua water treatment professional can help to maintain the right system chemistry to ensure that a facility’s systems remain optimal and compliant. Check out this infographic to learn more about the differences between field and lab testing.

Neutralizing Amine Use in Hospital Steam Boilers

Regulations and Compliance

  • 1 May 2018
  • Author: Dan Weimar
  • Number of views: 5491
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Neutralizing Amine Use in Hospital Steam Boilers

Hospitals use steam boilers to meet a variety of needs including domestic hot water, space heating, food preparation, sterilization, and humidification. The use of water treatment compounds called “neutralizing amines” can be a source of confusion, especially where plant steam is used for humidification and sterilization. Recently updated standards provide clear guidance on neutralizing amine use in hospital steam boiler systems.

How PTSA Tracers Simplify Cooling Water Treatment

A More Accurate and Safer Process

  • 17 April 2018
  • Author: Jerold Murray
  • Number of views: 3708
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How PTSA Tracers Simplify Cooling Water Treatment

Scale and corrosion in cooling tower systems can reduce heat transfer efficiency and cause unexpected equipment failures. While scale and corrosion inhibitors added to the water supply can minimize these occurrences, maintaining treatment levels within the control limits necessary to optimize performance and minimize costs can be a challenge. Let’s take a look at a more accurate and safer process for controlling inhibitor levels over traditional methods.

5 Steps to Protect Your Condensate System from Destructive Corrosion

Primary Causes and How to Prevent Them

  • 29 March 2018
  • Author: Chem-Aqua, Inc
  • Number of views: 2160
  • 0 Comments
5 Steps to Protect Your Condensate System from Destructive Corrosion

In boiler systems, steam that has completed its work condenses back into liquid water called condensate.  This is a high-purity, high-heat-content water that makes sense to recycle into the boiler system whenever possible to save money, water, energy, and chemicals.

 

Protecting your plant’s condensate return system is vital not only because it is a massive capital investment, but also because it can impact your day-to-day operations. The primary causes of destructive corrosion are carbonic acid attack and oxygen pitting.  This corrosion can cause unexpected system shutdowns, affecting production timelines. Corroded systems are also less efficient, risking leaks and potentially catastrophic damage to the boiler as corrosion byproducts are carried into the feedwater.

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